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3-D transient numerical simulation on the process of laser cladding by powder feeding


□ Yanlu Huang Gongying Liang and Junyi Su

  Abstract: A 3-D transient mathematical model for laser cladding by powder feeding was developed to examine the macroscopic heat and momentum transport during the process, based on which a novel method for determining the configuration and thickness of cladding layer was presented. By using Lambert-Beer theorem and Mie's theory, the interaction between powder stream and laser beam was treated to evoke their subtle effects on heat transfer and fluid flow in laser molten pool. The numerical study was per- formed in a co-ordinate system moving with the laser at a constant scanning speed. A fixed grid enthalpy-porosity approach was used, which predicted the evolutionary development of the laser molten pool. The commercial software PHOENICS, to which several modules were appended, was used to accomplish the simulation. The results obtained by the simulation were coincident with those measured in experiment basically.
  Key words: powder feeding; laser cladding; numerical simulation; cladding track; heat transfer

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